FRONT SUSPENSION MEMBER > INSTALLATION

for Preparation Click here



1. INSTALL ENGINE MOVING CONTROL ROD


C196136

  1. Install the engine moving control rod with the bolt.

    Torque:
    100 N*m{ 1020 kgf*cm , 74 ft.*lbf }



2. INSTALL ENGINE MOVING CONTROL ROD COVER (for Cold Area)


C197997

  1. Install the engine moving control rod cover with the 2 clips.



3. INSTALL FRONT SUSPENSION MEMBER DYNAMIC DAMPER (for 1NR-FE)

  1. Install the front suspension member dynamic damper with the bolt.

    Torque:
    30 N*m{ 306 kgf*cm , 22 ft.*lbf }



4. INSTALL FRONT BUMPER GUARD LH


C196133

  1. Install the side bumper guard sub-assembly LH with the 2 bolts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



5. INSTALL FRONT BUMPER GUARD RH

HINT:
Use the same procedure for the RH side as for the LH side.



6. INSTALL FRONT BUMPER GUARD


C196134

  1. Install the front bumper guard sub-assembly with the 2 bolts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



7. TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


C198023

  1. Provisionally tighten the lower arm with the 2 bolts and the nut.



8. TEMPORARILY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

HINT:
Use the same procedure for the RH side as for the LH side.



9. INSTALL FRONT STABILIZER BAR


10. INSTALL FRONT STABILIZER BRACKET LH


C196124E01

  1. Provisionally tighten bolt A.

  1. Tighten the bolts to the specified torque, in the order of B then A.

    Torque:
    55 N*m{ 561 kgf*cm , 41 ft.*lbf }



11. INSTALL FRONT STABILIZER BRACKET RH

HINT:
Use the same procedure for the RH side as for the LH side.



12. INSTALL FRONT FRAME ASSEMBLY

  1. Support the front frame assembly with 4 wooden blocks and the jack.



  1. Provisionally install the front frame assembly onto the body with the 6 bolts.


    C196131E01

    Text in Illustration 
    *1
    		Datum Hole
    *2
    		OK
    *3
    		NG
    Bolt
    		Underhead Length (mm)
    A
    		38
    B
    		69

  1. By inserting SST into the datum holes in the front frame assembly RH and LH alternately, tighten bolts A and B on both sides to the specified torque, in several steps.

    SST
    09670-00011  

    Torque:
    108 N*m{ 1101 kgf*cm , 80 ft.*lbf } for bolt A
    140 N*m{ 1428 kgf*cm , 103 ft.*lbf } for bolt B

    NOTICE:
    1. Insert SST into the datum hole in a vertical orientation.
    2. If SST can not be inserted into the datum hole vertically, loosen all the bolts and then insert SST again.



    C196102

  1. Install the engine moving control rod to engine mounting control bracket with the bolt.

    Torque:
    120 N*m{ 1224 kgf*cm , 89 ft.*lbf }

  1. Remove the strong rope from engine mounting control bracket and body.



13. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH


C196519

  1. Install the lower arm onto the steering knuckle with a new castle nut.

    Torque:
    98 N*m{ 999 kgf*cm , 72 ft.*lbf }

    NOTICE:
    If the holes for the clip are not aligned, tighten the nut by a further turn of up to 60°.

  1. Install a new clip.



14. INSTALL FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH

HINT:
Use the same procedure for the RH side as for the LH side.



15. INSTALL FRONT STABILIZER LINK ASSEMBLY LH


C193209

  1. Install the stabilizer link with the nut.

    Torque:
    74 N*m{ 755 kgf*cm , 55 ft.*lbf }

    HINT:
    If the ball joint turns together with the nut, use a socket hexagon wrench 6 to hold the stud.



16. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT:
Use the same procedure for the RH side as for the LH side.



17. INSTALL FRONT WHEEL

Torque:
103 N*m{ 1050 kgf*cm , 76 ft.*lbf }



18. POSITION WHEELS FACING STRAIGHT AHEAD


19. STABILIZE SUSPENSION

  1. Lower the vehicle from the jack.

  1. Bounce the vehicle up and down several times to stabilize the suspension.



20. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY LH

  1. Fully tighten the 2 bolts and the nut.

    Torque:
    145 N*m{ 1479 kgf*cm , 107 ft.*lbf }



21. FULLY TIGHTEN FRONT LOWER SUSPENSION ARM SUB-ASSEMBLY RH


22. INSTALL ENGINE UNDER COVER NO. 2 (for 1KR-FE, 1NR-FE)


C196126

  1. Install the engine under cover No. 2 with the 3 bolts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



23. INSTALL ENGINE UNDER COVER NO. 1 (for 1KR-FE)


C196127

  1. Install the engine under cover No. 1 with the 3 bolts.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



24. INSTALL ENGINE UNDER COVER (for 1ND-TV)


A204147

  1. Install the engine under cover assembly with the 4 bolts and the 4 clips.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }



25. INSTALL ENGINE UNDER COVER NO. 3


26. INSTALL FRONT FLOOR COVER LH


27. INSTALL FRONT FLOOR COVER RH


28. INSTALL FRONT BUMPER ASSEMBLY

  1. Install the front bumper assembly (Click here).



29. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
(Click here).


30. CHECK FOR SPEED SENSOR SIGNAL
(Click here).